Viscoelastic finite element analysis of residual stresses in porcelain-veneered zirconia dental crowns

Jeongho Kim, Sukirti Dhital, Paul Zhivago, Marina R. Kaizer, Yu Zhang

Research output: Contribution to journalArticle

Abstract

The main problem of porcelain-veneered zirconia (PVZ) dental restorations is chipping and delamination of veneering porcelain owing to the development of deleterious residual stresses during the cooling phase of veneer firing. The aim of this study is to elucidate the effects of cooling rate, thermal contraction coefficient and elastic modulus on residual stresses developed in PVZ dental crowns using viscoelastic finite element methods (VFEM). A three-dimensional VFEM model has been developed to predict residual stresses in PVZ structures using ABAQUS finite element software and user subroutines. First, the newly established model was validated with experimentally measured residual stress profiles using Vickers indentation on flat PVZ specimens. An excellent agreement between the model prediction and experimental data was found. Then, the model was used to predict residual stresses in more complex anatomically-correct crown systems. Two PVZ crown systems with different thermal contraction coefficients and porcelain moduli were studied: VM9/Y-TZP and LAVA/Y-TZP. A sequential dual-step finite element analysis was performed: heat transfer analysis and viscoelastic stress analysis. Controlled and bench convection cooling rates were simulated by applying different convective heat transfer coefficients 1.7E-5 W/mm2 °C (controlled cooling) and 0.6E-4 W/mm2 °C (bench cooling) on the crown surfaces exposed to the air. Rigorous viscoelastic finite element analysis revealed that controlled cooling results in lower maximum stresses in both veneer and core layers for the two PVZ systems relative to bench cooling. Better compatibility of thermal contraction coefficients between porcelain and zirconia and a lower porcelain modulus reduce residual stresses in both layers.

Original languageEnglish (US)
Pages (from-to)202-209
Number of pages8
JournalJournal of the Mechanical Behavior of Biomedical Materials
Volume82
DOIs
StatePublished - Jun 1 2018

Fingerprint

Dental Porcelain
Porcelain
Zirconia
Residual stresses
Finite element method
Cooling
Veneers
zirconium oxide
Subroutines
ABAQUS
Stress analysis
Indentation
Delamination
Heat transfer coefficients
Restoration
Elastic moduli
Heat transfer

Keywords

  • Coefficient of thermal contraction
  • Cooling rate
  • Elastic modulus
  • Porcelain
  • Residual stresses
  • Viscoelastic finite elements
  • Zirconia

ASJC Scopus subject areas

  • Biomaterials
  • Biomedical Engineering
  • Mechanics of Materials

Cite this

Viscoelastic finite element analysis of residual stresses in porcelain-veneered zirconia dental crowns. / Kim, Jeongho; Dhital, Sukirti; Zhivago, Paul; Kaizer, Marina R.; Zhang, Yu.

In: Journal of the Mechanical Behavior of Biomedical Materials, Vol. 82, 01.06.2018, p. 202-209.

Research output: Contribution to journalArticle

@article{847b2fe1f6094d589b68d36b8a652905,
title = "Viscoelastic finite element analysis of residual stresses in porcelain-veneered zirconia dental crowns",
abstract = "The main problem of porcelain-veneered zirconia (PVZ) dental restorations is chipping and delamination of veneering porcelain owing to the development of deleterious residual stresses during the cooling phase of veneer firing. The aim of this study is to elucidate the effects of cooling rate, thermal contraction coefficient and elastic modulus on residual stresses developed in PVZ dental crowns using viscoelastic finite element methods (VFEM). A three-dimensional VFEM model has been developed to predict residual stresses in PVZ structures using ABAQUS finite element software and user subroutines. First, the newly established model was validated with experimentally measured residual stress profiles using Vickers indentation on flat PVZ specimens. An excellent agreement between the model prediction and experimental data was found. Then, the model was used to predict residual stresses in more complex anatomically-correct crown systems. Two PVZ crown systems with different thermal contraction coefficients and porcelain moduli were studied: VM9/Y-TZP and LAVA/Y-TZP. A sequential dual-step finite element analysis was performed: heat transfer analysis and viscoelastic stress analysis. Controlled and bench convection cooling rates were simulated by applying different convective heat transfer coefficients 1.7E-5 W/mm2 °C (controlled cooling) and 0.6E-4 W/mm2 °C (bench cooling) on the crown surfaces exposed to the air. Rigorous viscoelastic finite element analysis revealed that controlled cooling results in lower maximum stresses in both veneer and core layers for the two PVZ systems relative to bench cooling. Better compatibility of thermal contraction coefficients between porcelain and zirconia and a lower porcelain modulus reduce residual stresses in both layers.",
keywords = "Coefficient of thermal contraction, Cooling rate, Elastic modulus, Porcelain, Residual stresses, Viscoelastic finite elements, Zirconia",
author = "Jeongho Kim and Sukirti Dhital and Paul Zhivago and Kaizer, {Marina R.} and Yu Zhang",
year = "2018",
month = "6",
day = "1",
doi = "10.1016/j.jmbbm.2018.03.020",
language = "English (US)",
volume = "82",
pages = "202--209",
journal = "Journal of the Mechanical Behavior of Biomedical Materials",
issn = "1751-6161",
publisher = "Elsevier BV",

}

TY - JOUR

T1 - Viscoelastic finite element analysis of residual stresses in porcelain-veneered zirconia dental crowns

AU - Kim, Jeongho

AU - Dhital, Sukirti

AU - Zhivago, Paul

AU - Kaizer, Marina R.

AU - Zhang, Yu

PY - 2018/6/1

Y1 - 2018/6/1

N2 - The main problem of porcelain-veneered zirconia (PVZ) dental restorations is chipping and delamination of veneering porcelain owing to the development of deleterious residual stresses during the cooling phase of veneer firing. The aim of this study is to elucidate the effects of cooling rate, thermal contraction coefficient and elastic modulus on residual stresses developed in PVZ dental crowns using viscoelastic finite element methods (VFEM). A three-dimensional VFEM model has been developed to predict residual stresses in PVZ structures using ABAQUS finite element software and user subroutines. First, the newly established model was validated with experimentally measured residual stress profiles using Vickers indentation on flat PVZ specimens. An excellent agreement between the model prediction and experimental data was found. Then, the model was used to predict residual stresses in more complex anatomically-correct crown systems. Two PVZ crown systems with different thermal contraction coefficients and porcelain moduli were studied: VM9/Y-TZP and LAVA/Y-TZP. A sequential dual-step finite element analysis was performed: heat transfer analysis and viscoelastic stress analysis. Controlled and bench convection cooling rates were simulated by applying different convective heat transfer coefficients 1.7E-5 W/mm2 °C (controlled cooling) and 0.6E-4 W/mm2 °C (bench cooling) on the crown surfaces exposed to the air. Rigorous viscoelastic finite element analysis revealed that controlled cooling results in lower maximum stresses in both veneer and core layers for the two PVZ systems relative to bench cooling. Better compatibility of thermal contraction coefficients between porcelain and zirconia and a lower porcelain modulus reduce residual stresses in both layers.

AB - The main problem of porcelain-veneered zirconia (PVZ) dental restorations is chipping and delamination of veneering porcelain owing to the development of deleterious residual stresses during the cooling phase of veneer firing. The aim of this study is to elucidate the effects of cooling rate, thermal contraction coefficient and elastic modulus on residual stresses developed in PVZ dental crowns using viscoelastic finite element methods (VFEM). A three-dimensional VFEM model has been developed to predict residual stresses in PVZ structures using ABAQUS finite element software and user subroutines. First, the newly established model was validated with experimentally measured residual stress profiles using Vickers indentation on flat PVZ specimens. An excellent agreement between the model prediction and experimental data was found. Then, the model was used to predict residual stresses in more complex anatomically-correct crown systems. Two PVZ crown systems with different thermal contraction coefficients and porcelain moduli were studied: VM9/Y-TZP and LAVA/Y-TZP. A sequential dual-step finite element analysis was performed: heat transfer analysis and viscoelastic stress analysis. Controlled and bench convection cooling rates were simulated by applying different convective heat transfer coefficients 1.7E-5 W/mm2 °C (controlled cooling) and 0.6E-4 W/mm2 °C (bench cooling) on the crown surfaces exposed to the air. Rigorous viscoelastic finite element analysis revealed that controlled cooling results in lower maximum stresses in both veneer and core layers for the two PVZ systems relative to bench cooling. Better compatibility of thermal contraction coefficients between porcelain and zirconia and a lower porcelain modulus reduce residual stresses in both layers.

KW - Coefficient of thermal contraction

KW - Cooling rate

KW - Elastic modulus

KW - Porcelain

KW - Residual stresses

KW - Viscoelastic finite elements

KW - Zirconia

UR - http://www.scopus.com/inward/record.url?scp=85044725233&partnerID=8YFLogxK

UR - http://www.scopus.com/inward/citedby.url?scp=85044725233&partnerID=8YFLogxK

U2 - 10.1016/j.jmbbm.2018.03.020

DO - 10.1016/j.jmbbm.2018.03.020

M3 - Article

VL - 82

SP - 202

EP - 209

JO - Journal of the Mechanical Behavior of Biomedical Materials

JF - Journal of the Mechanical Behavior of Biomedical Materials

SN - 1751-6161

ER -