A computational analysis and suitability assessment of cold-gas dynamic spraying of glass-fiber-reinforced poly-amide 6 for use in direct-adhesion polymer metal hybrid components

M. Grujicic, B. Pandurangan, W. C. Bell, Mohammed Daqaq, L. Ma, Norbert Seyr, Marc Erdmann, Jochen Holzleitner

Research output: Contribution to journalArticle

Abstract

A transient non-linear dynamics computational analysis of cold-gas dynamic spraying (CGDS) of glass-fiber-reinforced poly-amide (nylon) 6 has been carried out using Ansys-Autodyn [Century Dynamics Inc., Ansys-Autodyn Version 11.0, User Documentation, Century Dynamics Inc. (a subsidiary of ANSYS Inc.), 2007] in order to assess the suitability of this spraying technology for coating of metal stampings used in polymer metal hybrid (PMH) load-bearing automotive component applications. In addition, the suitability of the CGDS is assessed with respect to a need for metal stamping surface preparation/treatment, the ability to deposit polymeric material without significant material degradation, the ability to selectively overcoat the metal stamping, the resulting magnitude of the polymer-to-metal adhesion strength, durability of the polymer/metal bond with respect to prolonged exposure to high-temperature/high-humidity and mechanical/thermal fatigue service conditions, and compatibility with the automotive body-in-white (BIW) manufacturing process chain. The analysis revealed that CGDS can be considered as a viable technology for coating of metal stampings used in PMH load-bearing automotive component applications.

Original languageEnglish (US)
Pages (from-to)2136-2145
Number of pages10
JournalApplied Surface Science
Volume254
Issue number7
DOIs
StatePublished - Jan 30 2008

Fingerprint

Metal stamping
cold gas
Gas dynamics
gas dynamics
spraying
glass fibers
Spraying
Amides
Glass fibers
amides
Polymers
adhesion
Bearings (structural)
Adhesion
Metals
stamping
polymers
metals
Coatings
Thermal fatigue

Keywords

  • Automotive structural components
  • CGDS
  • Polymer coating processes
  • Polymer metal adhesion
  • Polymer metal hybrids

ASJC Scopus subject areas

  • Physical and Theoretical Chemistry
  • Surfaces, Coatings and Films
  • Condensed Matter Physics

Cite this

A computational analysis and suitability assessment of cold-gas dynamic spraying of glass-fiber-reinforced poly-amide 6 for use in direct-adhesion polymer metal hybrid components. / Grujicic, M.; Pandurangan, B.; Bell, W. C.; Daqaq, Mohammed; Ma, L.; Seyr, Norbert; Erdmann, Marc; Holzleitner, Jochen.

In: Applied Surface Science, Vol. 254, No. 7, 30.01.2008, p. 2136-2145.

Research output: Contribution to journalArticle

Grujicic, M. ; Pandurangan, B. ; Bell, W. C. ; Daqaq, Mohammed ; Ma, L. ; Seyr, Norbert ; Erdmann, Marc ; Holzleitner, Jochen. / A computational analysis and suitability assessment of cold-gas dynamic spraying of glass-fiber-reinforced poly-amide 6 for use in direct-adhesion polymer metal hybrid components. In: Applied Surface Science. 2008 ; Vol. 254, No. 7. pp. 2136-2145.
@article{97a09388ea0a4673929dff13ec0c6d02,
title = "A computational analysis and suitability assessment of cold-gas dynamic spraying of glass-fiber-reinforced poly-amide 6 for use in direct-adhesion polymer metal hybrid components",
abstract = "A transient non-linear dynamics computational analysis of cold-gas dynamic spraying (CGDS) of glass-fiber-reinforced poly-amide (nylon) 6 has been carried out using Ansys-Autodyn [Century Dynamics Inc., Ansys-Autodyn Version 11.0, User Documentation, Century Dynamics Inc. (a subsidiary of ANSYS Inc.), 2007] in order to assess the suitability of this spraying technology for coating of metal stampings used in polymer metal hybrid (PMH) load-bearing automotive component applications. In addition, the suitability of the CGDS is assessed with respect to a need for metal stamping surface preparation/treatment, the ability to deposit polymeric material without significant material degradation, the ability to selectively overcoat the metal stamping, the resulting magnitude of the polymer-to-metal adhesion strength, durability of the polymer/metal bond with respect to prolonged exposure to high-temperature/high-humidity and mechanical/thermal fatigue service conditions, and compatibility with the automotive body-in-white (BIW) manufacturing process chain. The analysis revealed that CGDS can be considered as a viable technology for coating of metal stampings used in PMH load-bearing automotive component applications.",
keywords = "Automotive structural components, CGDS, Polymer coating processes, Polymer metal adhesion, Polymer metal hybrids",
author = "M. Grujicic and B. Pandurangan and Bell, {W. C.} and Mohammed Daqaq and L. Ma and Norbert Seyr and Marc Erdmann and Jochen Holzleitner",
year = "2008",
month = "1",
day = "30",
doi = "10.1016/j.apsusc.2007.08.077",
language = "English (US)",
volume = "254",
pages = "2136--2145",
journal = "Applied Surface Science",
issn = "0169-4332",
publisher = "Elsevier",
number = "7",

}

TY - JOUR

T1 - A computational analysis and suitability assessment of cold-gas dynamic spraying of glass-fiber-reinforced poly-amide 6 for use in direct-adhesion polymer metal hybrid components

AU - Grujicic, M.

AU - Pandurangan, B.

AU - Bell, W. C.

AU - Daqaq, Mohammed

AU - Ma, L.

AU - Seyr, Norbert

AU - Erdmann, Marc

AU - Holzleitner, Jochen

PY - 2008/1/30

Y1 - 2008/1/30

N2 - A transient non-linear dynamics computational analysis of cold-gas dynamic spraying (CGDS) of glass-fiber-reinforced poly-amide (nylon) 6 has been carried out using Ansys-Autodyn [Century Dynamics Inc., Ansys-Autodyn Version 11.0, User Documentation, Century Dynamics Inc. (a subsidiary of ANSYS Inc.), 2007] in order to assess the suitability of this spraying technology for coating of metal stampings used in polymer metal hybrid (PMH) load-bearing automotive component applications. In addition, the suitability of the CGDS is assessed with respect to a need for metal stamping surface preparation/treatment, the ability to deposit polymeric material without significant material degradation, the ability to selectively overcoat the metal stamping, the resulting magnitude of the polymer-to-metal adhesion strength, durability of the polymer/metal bond with respect to prolonged exposure to high-temperature/high-humidity and mechanical/thermal fatigue service conditions, and compatibility with the automotive body-in-white (BIW) manufacturing process chain. The analysis revealed that CGDS can be considered as a viable technology for coating of metal stampings used in PMH load-bearing automotive component applications.

AB - A transient non-linear dynamics computational analysis of cold-gas dynamic spraying (CGDS) of glass-fiber-reinforced poly-amide (nylon) 6 has been carried out using Ansys-Autodyn [Century Dynamics Inc., Ansys-Autodyn Version 11.0, User Documentation, Century Dynamics Inc. (a subsidiary of ANSYS Inc.), 2007] in order to assess the suitability of this spraying technology for coating of metal stampings used in polymer metal hybrid (PMH) load-bearing automotive component applications. In addition, the suitability of the CGDS is assessed with respect to a need for metal stamping surface preparation/treatment, the ability to deposit polymeric material without significant material degradation, the ability to selectively overcoat the metal stamping, the resulting magnitude of the polymer-to-metal adhesion strength, durability of the polymer/metal bond with respect to prolonged exposure to high-temperature/high-humidity and mechanical/thermal fatigue service conditions, and compatibility with the automotive body-in-white (BIW) manufacturing process chain. The analysis revealed that CGDS can be considered as a viable technology for coating of metal stampings used in PMH load-bearing automotive component applications.

KW - Automotive structural components

KW - CGDS

KW - Polymer coating processes

KW - Polymer metal adhesion

KW - Polymer metal hybrids

UR - http://www.scopus.com/inward/record.url?scp=37749013446&partnerID=8YFLogxK

UR - http://www.scopus.com/inward/citedby.url?scp=37749013446&partnerID=8YFLogxK

U2 - 10.1016/j.apsusc.2007.08.077

DO - 10.1016/j.apsusc.2007.08.077

M3 - Article

AN - SCOPUS:37749013446

VL - 254

SP - 2136

EP - 2145

JO - Applied Surface Science

JF - Applied Surface Science

SN - 0169-4332

IS - 7

ER -